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Ti-6Al-4V (Grade 5) Titanium Powder

Titanium Alloy Powders · Metal Additive Manufacturing Powder

Ti-6Al-4V (Grade 5) is the most widely printed titanium alloy, delivering aerospace-grade strength at 45% lower density than steel. LPBF and EBM parts reach 950-1100 MPa tensile strength after stress relief, and HIP treatment raises fatigue life to the level required for flight hardware and orthopedic implants. The alloy prints well but is highly reactive in powder form: spherical powder must be produced by inert-gas atomization, handled under argon, and certified below 0.13% oxygen. Chinese manufacturers now supply AM-grade Ti64 in 15-45 and 15-53 micron cuts at prices far below aerospace premiums, which has made titanium a realistic choice for motorsport, consumer goods and dental applications. Expect lead times of 2-4 weeks for certified lots.

Typical Applications

Aerospace structural parts Medical implants Automotive & racing Marine components

Ti-6Al-4V (Grade 5) Titanium Powder - Key Properties

Density 4.43 g/cm3
Tensile strength 950-1100 MPa (LPBF, stress-relieved)
Yield strength 850-1000 MPa
Elongation 8-15%
Oxygen content 0.13% max (AM grade)
AM / implant standards ASTM F2924 (PBF) / ASTM F3001 (ELI PBF) / ISO 5832-3
Equivalent grades UNS R56400 / EN 3.7165 / GB TC4
Family
Titanium Alloy
Particle Size
15-45 µm / 15-53 µm / 45-105 µm
Process
Gas atomization (EIGA / GA)

25 product offer(s) — 9 supplier(s)

Frequently Asked Questions

How much does Ti6Al4V powder cost per kg?

AM-grade spherical Ti64 from Chinese manufacturers typically runs 80-160 USD per kg for 15-53 micron, versus 300 USD or more from US and European aerospace suppliers. Larger lots move toward the low end.

Why is titanium powder so sensitive to oxygen?

Titanium embrittles as oxygen content rises. AM powder is certified below 0.13% oxygen and must be handled under inert gas from atomization through packaging and sieving.

What heat treatment is needed after printing Ti64?

Stress relief at 600-700 C for 1-4 hours in vacuum or argon is standard. HIP at 920 C and 100 MPa closes residual porosity for fatigue-critical parts.

Which Ti64 grade is specified for medical implants?

ELI (extra low interstitial, Grade 23) with lower oxygen and iron is specified for implants under ASTM F3001 or ISO 5832-3. Many suppliers stock both Grade 5 and ELI powders.

What is the minimum order quantity for Ti64 powder?

Sample lots of 1-5 kg are common for process trials; commercial orders typically start at 25-50 kg, with volume discounts at 100 kg and above.

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Market Reference

$90.00 – $191.50 / kg

Live EXW prices from 9 supplier(s), 2 quote(s).

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