On July 31, 2026, Xinxin Foundry, a subsidiary of Sand-AT Technology, received a Factory Approval Certificate from the China Classification Society (CCS), marking official national-level recognition of its copper alloy propellers produced via 3DP binder jetting casting. This certification grants the company market access to the marine and offshore engineering equipment sector. The certified propeller has a diameter of 1,200 mm and weighs 200 kg; using 3DP binder jetting, the entire process from sand mold printing to final casting took just 20 days, compared to 25–30 days with traditional casting methods—a roughly 30% reduction in lead time. This milestone signals the transition of additive manufacturing in China's marine sector from laboratory validation to industrialized application.
3D printing fundamentally overcomes the core challenge of producing complex propeller core molds. Traditional methods rely on highly skilled technicians to handcraft sand cores—a process that is slow and inconsistent, with proper expertise requiring 3–5 years to develop. Additive-manufactured sand molds reduce machining allowances from the conventional 8–10 mm down to 3–5 mm, enabling lighter blanks, thinner walls, and a boost in material utilization from 60%–70% in traditional processes to over 85%. Passing CCS certification confirms that Xinxin Foundry's production system, process control, product quality, and inspection capabilities fully meet the standards of the International Association of Classification Societies (IACS), making its products applicable to vessels under the jurisdiction of classification societies worldwide.
Xinxin's success highlights a broader industry trend: 3DP binder jetting is expanding beyond prototyping and aerospace niche applications into large-scale traditional casting sectors such as marine and energy equipment. Ship propellers are typical high-value, low-volume products that fit the economic sweet spot of additive manufacturing. The CCS certification provides a replicable roadmap for other domestic foundries—from process validation to class certification to volume supply—and it is expected that more casting companies will follow this path within the next 3–5 years.
Value for powder buyers: (1) 3DP binder jetting casting does not require spherical powders; it uses conventional casting-grade metal powders, creating new procurement demand for traditional copper alloys (e.g., ZCuSn10Zn2, ZCuAl10Fe3) and nickel-aluminum bronze powders. (2) A single propeller weighs 200 kg, consuming dozens of times more powder than aerospace components; one marine casting project can drive multi-ton powder demand, representing a high-value, large-volume application scenario. (3) CCS certification opens dual-use civilian and military markets—naval propeller requirements demand superior material performance, which will drive quality upgrades in high-performance copper alloys and nickel-aluminum bronze powders, with certified powder suppliers positioned to command premium pricing.
📰 News Source
This article was translated from a Chinese source.
Source URL not available
Show Chinese original
三帝科技铜合金螺旋桨通过CCS认证 3DP粘结剂喷射20天交付
2026年7月31日,三帝科技旗下子公司欣鑫铸造获得中国船级社(CCS)颁发的工厂认可证书,标志着其采用3DP粘结剂喷射技术铸造的铜合金螺旋桨正式通过国家最高权威评审,获准进入船舶与海洋工程装备市场。该铜合金螺旋桨直径1200mm、重量200kg,采用3DP粘结剂喷射技术仅用20天完成从砂型打印到铸造成型的全流程,而传统铸造工艺需要25-30天,交付周期缩短约30%。这是国内船舶领域增材制造技术从实验室验证走向产业化落地的里程碑事件。
3D打印技术从根本上解决了复杂螺旋芯子造型的核心难题——传统工艺依赖高级技工手工制作砂芯,周期长且一致性差,一个熟练技工培养需要3-5年。增材制造砂型可将加工余量从传统的8-10mm大幅缩减至3-5mm,实现毛坯减重和壁厚减薄,材料利用率从传统工艺的60%-70%提升至85%以上。欣鑫铸造通过CCS认证意味着其生产体系、工艺控制、产品质量和检测能力全面达到国际船级社协会(IACS)标准,产品可应用于国内外船级社管辖的各类船舶。
欣鑫铸造的成功案例揭示了一个更大的产业趋势:3DP粘结剂喷射技术正在从原型制造和航空航天小众市场向船舶、能源装备等传统大规模铸造领域渗透。船舶螺旋桨是典型的单件小批量高价值产品,非常适合增材制造的经济性区间。CCS认证的获得为国内其他铸造企业树立了可复制的路径范本——从工艺验证到船级社认证再到批量供货,预计未来3-5年将有更多铸造企业走通这条路径。
对粉末采购商的价值:① 3DP粘结剂喷射铸造工艺不需要球形粉末,而是使用传统铸造级别的金属粉末,这意味着传统铜合金粉末(ZCuSn10Zn2、ZCuAl10Fe3等牌号)和镍铝青铜粉末将迎来新的采购需求增量。② 船舶螺旋桨单件重200kg,耗粉量是航空航天零部件的数十倍,单个船用铸造项目即可带动数吨级粉末需求,是高价值、大批量的粉末应用场景。③ CCS认证打开了军民两用市场——军用舰艇螺旋桨对材料性能要求更高,将推动高性能铜合金和镍铝青铜粉末的品质升级,具备军品供货资质的粉末企业将获得溢价。