A joint research team from Harbin Institute of Technology has developed a novel additive friction stir deposition (AFSD) tool with an enlarged cavity, significantly improving the density and interlayer bonding strength of Al-Zn-Mg-Cu alloy components. Test data show a tensile strength of 302 MPa and elongation of 32.0% along the travel direction, and 289 MPa with 25.9% elongation along the build direction, achieving quasi-isotropy and outperforming existing AFSD materials. This technology provides a reliable solution combining high strength and high plasticity for fabricating large-scale high-strength aluminum alloy components, broadening application prospects in automotive and aerospace structural parts.